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Processes

SLA, PolyJet and Carbon DLS: curing liquid resin

How SLA, PolyJet and Carbon DLS work, what each is good at, and why photopolymers age in sunlight. For information — we don't offer these processes.

6 min read

Information: We don't offer these processes

This guide is for information. We make parts with FDM, on our own printers — to see what FDM can do for your part: read the FDM guide · get an instant price for your file

Three ways to cure a liquid

Stereolithography, material jetting and digital light synthesis all build parts by curing a photopolymer with light. They resolve detail no extrusion process can reach, and they share the same two liabilities: the parts need washing and post-curing before they are finished parts, and photopolymers age under ultraviolet light in a way thermoplastics do not.

SLA — stereolithography

A laser traces each layer on the surface of a vat of resin. The workhorse for appearance models, master patterns, and anything where a smooth surface and crisp edges matter more than long-term mechanical performance. Supports touch the part and leave marks; where they touch depends on the orientation, so the cosmetic face is usually turned away from them.

PolyJet — material jetting

Print heads jet droplets of photopolymer and cure them immediately, which allows several materials — and colours — in one part. It is the only one of the three that can produce a rigid part with a soft-touch, overmoulded feel in a single build. Supports are a dissolvable or removable second material rather than the part’s own.

Carbon DLS — digital light synthesis

A projected image cures a continuous cross-section against an oxygen-permeable window, and a secondary thermal cure develops the final properties. The result behaves much more like an injection-moulded engineering polymer than a typical photopolymer, which is what makes it interesting for end-use parts rather than models.

Choosing between them

Appearance and fine detail at low cost — SLA. Multi-material, multi-colour or a soft-touch feature — PolyJet. Real elastomeric or engineering properties in an end-use part — Carbon DLS.

The caveat nobody puts on the datasheet

Photopolymer parts left in sunlight discolour and embrittle, and a part that is strong on day one may not be on day two hundred. If a resin part is going outdoors or into a window, plan for it in the design. For outdoor parts, an FDM print in ASA is a durable alternative — see PLA vs PETG: which filament?